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Leakmaster Painting
and Waterproofing Hawaii
Flat Roofs:
A Comparison |
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Call (808) 254-3648
For a Free Island Wide Estimate |
Hawaii Contractor
License #C-16434 |
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"Flat roofs are much more
likely to leak than sloped roofs, unless you take
special precautions. Here are quick hints on how to
make yours last longer."
Frank Rogers
President of Leakmaster Roofing and Waterproofing |
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Torch
Applied Roofs (Modified Bitumen) |
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Waterproof
Coatings (Elastomeric) |
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Johns Mansville Appex 4.5,
U.S. Intec Brai GB-SP4
Pros:
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A strong, sturdy
membrane which is hard to tear, because it is
reinforced with a thick polyester mat. Proven
durability in Hawaii for
over 15years.
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Less expensive than
other single plies (like EPDM or TPO) yet longer
lasting than roof coatings, if applied correctly.
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Safe to walk on as
long as you don't gouge it with a sharp object.
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Easy to repair. If
you decide later you want to add a skylight, or a
second floor, it's not a problem to tie it in.
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White granules
reflect the hot Hawaiian sun, keeping you cooler.
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If you don't mind spending
extra, you can get a 10, 12, 15, or 20 year
Manufacturer's Warranty which can cover you even
if your roofer goes out of business.
Cons:
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I don't like the
thin, cheaper versions that are mopped on with hot
asphalt, such as Brai Ultra Cap 730 and others
which don't have a thick polyester mat. They tear
too easily and their SBS asphalt causes them to
crack prematurely. Stick to the torch applied
types only.
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These systems are best if put
down by a Factory Authorized Installer (which
Leakmaster is), because they can be tricky if
you're not experienced with them.
Leakmaster's Bottom Line:
We like torch applied systems a lot, much more so
than Single Ply EPDM or TPO. We've been putting
these down for almost 20 years, and they are
durable. However, if your funds are limited, you
can save money by going with a good waterproof
coating instead, with occasional maintenance through
out the years.
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United Coatings Roofmate,
Aldo Butyl Coating,
NeoGard Urethane Coating
Pros:
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More affordable than
any other system, especially the Acrylic (Water
Based) Coatings.
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Some coating
manufacturers will give up to a 10 year Warranty
if installed by a Factory Approved Contractor, and
at the proper thickness.
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The bright white
coating can lower the surface temperature of a
roof by as much as 90% on a hot day. Large
savings in your AC costs can often pay for the
systems.
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Ongoing business
operations are not disturbed by having to tear off
the old roof.
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Easy to maintain
through out the years. You can fix the leaky part
of your house now, and the rest as the money rolls
in. You can easily see if a split occurs in the
coating, and it can be repaired with a polyester
fabric.
Cons:
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If you have heavy
ponding water, you should first consider sloping
your roof deck (an expensive proposition). A
torch applied system is also effective against
heavy ponding.
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Moderate ponding can
be handled by using a Urethane or Butyl based
coating, which is more expensive than the Acrylic
coating.
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More than any other
system, you need to make sure that it is put down
thick enough. Deceptions are common. Have the
Manufacturer come out and test for proper
thickness and approve the job.
Leakmaster's bottom line:
"Coatings are great in the proper circumstance.
They are the wave of the future, especially because
the technology is getting better every year. As
conventional roofing keeps rising in price, and dump
fees skyrocket, people are saving a lot of money by
using coatings, and keeping their buildings cooler."
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Single
Ply EPDM
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Hot
Tar |
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Carlisle EPDM,
Firestone EPDM
Pros:
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Great for large
buildings, such as a Toyota factory, where
you have large areas, uninterrupted by AC
equipment, Solar, and the like.
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Manufacturers will
give up to a 20 year Warranty on their systems if
properly installed.
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White surfaced
membranes reflect the hot Hawaiian sun.
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They can stand up
well to ponding water, if the seams are tight.
Cons:
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These are expensive
systems which can be extremely tricky to install.
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In
Hawaii, most of our roofs are small
with a lot of AC type equipment on them, which
encourages leaks with these types of systems.
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The seams have an
annoying tendency to come loose over the years,
and often need to be redone with new waterproofing
materials.
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Some of the
materials can be easily punctured by a tradesman,
and if the puka is in a low lying area, it can
suck in water and be hard to find.
Leakmaster's Bottom
Line:
"Unless you are a large commercial concern, these
are usually more trouble than they are worth. I put
down some of the first systems in Hawaii, in
the early 80's, but soon abandoned them when torch
applied systems came on the market. For much less
money, I felt they offered the more hassle free
experience."
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Pitch and Gravel
Pros:
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I'm hard pressed to
find much positive to say about these products. I
don't even like the modified bitumen systems, like
the Brai Ultra Cap 730 and other SBS asphalt
products, because they crack easily in our
Hawaiian sun. However, they are a little cheaper
than the torch applied products, so you can save
some money.
Cons:
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Let's start with
smelly. I used to put down lots of "hot" in the
old days. When I sold my kettle, it was one of
the happiest days of my life.
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The gravel, besides
attracting heat from the sun, also obscures what's
going on underneath the surface. It makes
repairing these roofs a real pain. That
translates into more expense for you.
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Makes your home look
cheap and unattractive.
Leakmaster's Bottom Line:
"Let's move on. I'm getting depressed just writing
about this."
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How to make your flat roof last
longer:
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1. Identify and reinforce the "weak knee" areas in your roof.
90% of your leaks generally occur in only about 10% of your roof area. Inside the dotted lines above, where you have standing water, we would recommend torch welding a tough membrane (such as a Brai
4.5 mm) to protect this vulnerable area. Then we would inspect other potential
trouble spots to see if they need
reinforcing, such as:
(A) the metal drip edges
(B) any penetration through the roof, such
as these pipe vents
(C) the area where the roof meets the wall.
The rest of this roof looks in good enough condition so that, with periodic maintenance, LeakMaster could warranty it against future leaks for up to 7 years.
Attention Do-it-Your-Selfers: If you want to reinforce those standing water areas yourself and cant be trusted with a torch then coat it with either a Butyl or Urethane based coating at least 30 mils thick. If it's deep pond, reinforce it will a polyester fabric. Dont use a water-based Acrylic coating-- it will just bubble up and youll have to scrape it off.
Oh yeah, another possible solution: Place a solar powered roof pump in the ponding
areas. A cool
benefit: 35% of
the cost is rebated to
you as a solar tax
credit.
2. Metal roofs
can be maintained indefinitely if you repair
the rust before it spreads too far.

'Smiling
Al' is torch welding a
very tough aluminum
membrane, (called Veral)
over an old
rusty metal roof.
We have used Veral in
the most extreme rust
conditions for over 11
years and it has held up
great. The newer metal
roof designs, with their
concealed fasteners, are
built to last a long
time-but they are
pricey. However, if your
time frame is 20+ years,
they make economic
sense. |
3.
A bright white coating can extend
the life of your asphalt roof up
to 10 more years, while reducing
your electric bills.
On the Unicold Bldg., we sprayed a thick, reflective waterproof coating over an old asphalt roof. To tear off this roof and replace it with a new insulated one would have cost $266,432. Our price to waterproof it was only $76,444--a cool savings of $189,988. Best of all, the coating manufacturer jointly warranted the entire job for 10 years against leaks. A bright white ceramic coating can reduce cooling bills up to 52% (claims one manufacturer, who mailed us his documentation from the Engineering Dept. of UNLV). If true, the energy savings will quickly pay for the cost of the recoating. A "virtually free" roof, with a license to chill. Recently, these have become very popular in California.
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